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TDI Power | DC-DC Converter Modules

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Liquid Cooled
Power Solutions for Electric & Hybrid Vehicles

 
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TDI Power can configure a complete electrical power system for your application

 
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TDI Power produces DC-DC converter solutions for a wide range of applications. Often, an application will already have a DC power source available, but will need to supply power to equipment requiring a differnt voltage. This can be a simple change in voltage or there may be a need to provide a more accurate and stable voltage from a variable voltage source such as a battery or fuel cell.

  • Mercury DC-DC converter modules offer hot plug capability and suit redundant power architectures.
  • Open frame high efficiency multi-output converters provide flexible solutions for data center applications.
  • Solutions can also be packaged into Environmentally Sealed enclosures to suit the most onerous environment.

With input voltages up to 750V and a wide range of packaging options TDI Power has the capability to efficiently customise  solutions for a wide range of applications.

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2.7kW, 12V
Liquid Cooled DC-DC Converter
4.1kW, 28V
Liquid Cooled DC-DC Converter
Mercury 1200W, 40 to 60V in, 27V out
ESPM, 300W, 60 to 120V in, 260 to 390V out
ESPM, 1200W, 250 to 750V in, 14V out
Commercial Aerospace Products
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Liquid Cooled Power Solutions for Electric & Hybrid Vehicles
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POWER ON THE MOVE
Military and Commercial Vehicle Power Electronics
   
   
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Tradeoffs Between Density, Reliabilty and Total Cost of Ownership in Power Systems (TW0052)
Highly Accelerated Stress Screening (HASS) (TW0058)
Optimizing Uninteruptable Power for Data Processing (TW0051)
Environmentally Sealed Power Modules (TW0056)
Assuring reliability utilizing Lead Free Solder (TW00)
Next Generation Military Vehicle Power Conversion Modules (TW0055)
Powering In-Flight entertainment equipment (TW0061)
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Lead has been determined to be a hazardous substance and the use of tin/lead solders are being restricted by government laws and regulations such as the European Union's RoHS Directive (Restriction of Hazardous Substances).
Initial and operating costs can generally be reduced and system reliability increased by incorporating a relatively simple DC UPS as an integral part of the data processing or communication equipment.
Improved components, technology and packaging / cooling concepts have reduced the size (watts/cubic-inch), weight (watts/pound) and initial cost (dollars / watt) of power support with improved reliability and reduced maintenance (i.e., lower new system goals of smaller, lighter and cheaper, along conversion products. When implemented properly, these can reduce operating cost.
Great opportunities for reduced design cycle time and improved performance are presented through the use of standardized cooling topologies that can be employed across various through the use of standardized cooling topologies that can be employed across various power power
TDI has developed several alternative equipment design and construction techniques for highly reliable power conversion, compatible with increasing environmental stress levels. The availability of this type of equipment opens up new alternatives for system cost and reliability optimization.
HASS is especially productive in power conversion equipment, where component stress levels are typically more aggressive than found in other products. TDI has been instrumental in establishing HASS as a viable, high value-add production process.
As the number of IFE being designed for commercial aircrafts increases, there is also an increasing need for power supplies (PSU) for these systems. Powering IFE is not a trivial task and requires special methods due to specific electrical and safety requirements.